Analyze These Factors When Designing Conveyors

Analyze These Factors When Designing Conveyors

Conveyor systems are vital to large-scale production processes, especially those that involve multiple stages. A custom conveyor system is often the best choice, as production sites vary significantly in their needs. Each site faces unique challenges when moving different materials, making customized solutions crucial for efficient operations. A well-designed custom conveyor system streamlines production and ensures smooth, uninterrupted workflow.

Given this, many companies seek to design their conveyor systems. However, the process is not as straightforward as it may seem. Designing a custom conveyor system involves carefully considering several factors, starting with clearly understanding the operation, project requirements, and production goals. Once these are identified, other key factors that impact the system’s design must also be taken into account. 

Factors To Consider In Conveyor Design

A successful material handling operation relies on various considerations, all of which influence the design of a high-quality conveyor system. Below are some key points to keep in mind when designing a conveyor. 

Materials

The types of materials being transported are one of the most important factors to consider. You need to assess the materials used in your operation—whether you’re working with raw materials like mined minerals or recycled materials like asphalt. The nature of these materials will determine if you need powered roller conveyor systems or other types of industrial conveyor systems designed for specific handling requirements. 

Environmental Factors

Environmental considerations also play a crucial role in conveyor system design. Conveyor systems are typically an eco-friendly means of material transport and are ideal for use in challenging terrains, causing minimal disruption. Taking into account the environmental conditions, such as loading and operational factors, helps design a conveyor system that is better suited to the site’s unique needs.

Distance To Cover

The design of the conveyor depends on the distance materials need to be transported. Conveyors can be designed to move materials horizontally or at an incline, depending on the application. The system will vary based on whether materials need to be conveyed over long distances using overland conveyors or if they need to be stockpiled using radial stackers.

Automation

Automation is a significant factor in modern conveyor systems. Many suppliers recommend incorporating automation to improve the efficiency and safety of material handling solutions. Automated systems provide a seamless flow of goods, enhance safety by reducing manual handling, and increase overall productivity.  

If you need assistance in designing a custom conveyor system, Heinrich Brothers is here to help. As a leading provider of industrial equipment installation services, we specialize in creating custom conveyor systems tailored to your specific needs. Our team is committed to delivering high-quality solutions that ensure your operations run smoothly. Contact us today to schedule an appointment and learn more about how we can help with your material-handling conveyor systems.

Reach out now to discuss your heavy-duty conveyor systems or warehouse conveyor systems needs.